Behind the Scenes: A Day at Weir Welding’s Fabrication Facilities

Ever wondered what it takes to fabricate the steel that forms the backbone of iconic structures? At Weir Welding, our state-of-the-art facilities in Carlstadt, NJ; Bethlehem, PA; and Saddle Brook, NJ, are buzzing with activity every day as our skilled team brings complex designs to life.

The journey begins with our design and engineering team, who use advanced modeling software to create precise blueprints for each project. Once the plans are finalized, they’re sent to our fabrication floor, where the real magic happens. Equipped with cutting-edge machinery like Peddinghaus Drill Lines, Messer Titan Plasma Tables, and computer-controlled angle lines, our team transforms raw steel into components tailored to exact specifications.

Quality is at the core of everything we do. Each piece undergoes rigorous testing and inspection to ensure it meets industry standards, including AWS D1.1 and AISC certifications. Our certified welders and experienced fabricators work hand-in-hand to ensure every component is not only functional but also flawless.

The final step in the process is preparing the finished steel components for delivery. With in-house trucking and over 200 flatbed trailers, we ensure that each shipment arrives on time and ready for installation, no matter the scale or complexity of the project.

At Weir Welding, every day is a testament to our dedication to quality and innovation. From the first blueprint to the final delivery, our team works tirelessly to uphold the standards that have made us a leader in structural steel fabrication for over 55 years.